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High-Precision Battery Charge Discharge Test Systems for EV Manufacturers
Module Pack Testing System

High-Precision Battery Charge Discharge Test Systems for EV Manufacturers

Designed for high-capacity battery testing, the 18U cabinet offers ample space and flexibility for handling multiple testing channels. Capable of supporting battery voltages between 30V and 120V, this model provides up to 32 channels, making it suitable for extensive battery testing.

  • Brand Hongda
  • Material Metal+ABS
  • Voltage 30V/60V/60V/100V/120V/150V
  • Current 20A/30A/50A/60A/100A/120A/200A/240A
  • Size 68.6 * 147 * 70cm

product details

Designed for high-capacity battery testing, the 18U cabinet offers ample space and flexibility for handling multiple testing channels. Capable of supporting battery voltages between 30V and 120V, this model provides up to 32 channels, making it suitable for extensive battery testing. With an impressive voltage and current accuracy of 0.05% FS, it ensures that every test is conducted with precision. The system with a current response time of just 10ms, it guarantees fast and efficient results, even under demanding conditions. The 18U cabinet is perfect for large-scale battery testing labs or industrial applications.

Technical Parameter

18U cabinet parameters

18U cabinet parameters

voltage series

Basic model

Voltage/current accuracy

Minimum charge and discharge current (mA)

Minimum discharge voltage (V)

charge-discharge

conversion time

Feedback maximum efficiency

power

Cabinet size

60Vseries

HD-60V30A-16CH

0.05%FS

30mA

6V

20ms

90%

28.8KW

W:686mm

H:1470mm

D:700mm

HD-60V30A-24CH

0.05%FS

30mA

6V

20ms

90%

43.2KW

HD-60V60A-08CH

0.05%FS

60mA

6V

20ms

90%

28.8KW

HD-60V60A-16CH

0.05%FS

60mA

6V

20ms

90%

57.6KW

HD-60V100A-08CH

0.05%FS

100mA

6V

20ms

90%

48KW

HD-60V120A-08CH

0.05%FS

120mA

6V

20ms

90%

57.6KW

HD-60V200A-04CH

0.05%FS

200mA

6V

20ms

90%

48KW

HD-60V240A-04CH

0.05%FS

240mA

6V

20ms

90%

57.6KW

100Vseries

HD-100V30A-16CH

0.05%FS

30mA

6V

20ms

90%

48KW

HD-100V30A-24CH

0.05%FS

30mA

6V

20ms

90%

72KW

HD-100V50A-08CH

0.05%FS

50mA

6V

20ms

90%

40KW

HD-100V60A-08CH

0.05%FS

60mA

6V

20ms

90%

48KW

HD-100V100A-04CH

0.05%FS

100mA

6V

20ms

90%

40KW

HD-100V200A-04CH

0.05%FS

200mA

6V

20ms

90%

80KW

120Vseries

HD-120V30A-24CH

0.05%FS

30mA

6V

20ms

90%

86.4KW

HD-120V60A-08CH

0.05%FS

60mA

6V

20ms

90%

 57.6KW

HD-120V100A-08CH

0.05%FS

100mA

6V

20ms

90%

96KW

HD-120V200A-04CH

0.05%FS

200mA

6V

20ms

90%

96KW

150Vseries

HD-150V50A-08CH

0.05%FS

50mA

6V

20ms

90%

60KW

HD-150V100A-04CH

0.05%FS

100mA

6V

20ms

90%

60KW

HD-150V200A-02CH

0.05%FS

200mA

6V

20ms

90%

60KW

AC input parameters

Input power supply

AC 380V±10% 50/60±5Hz

Inputimpedance

≥1MΩ

Power factor

≥99%(Full load)

Feedback efficiency (MAX)

≥90%(Full load)

THDI

≤5%(Full load)

DC output parameters

voltage precision

±0.05%FS

Electric current precision

±0.05%FS

voltage Resolution

1mV

Current Resolution

1mA

Current response time

10ms(10%FS ~ 90%FS)

Auxiliary channel type

NTC

Charge and discharge conversion time

20ms(-90%FS ~ 90%FS)

Channel control mode

All channels can be controlled independently

Step function characteristics

Minimum data recording time

10ms

Cycle number

65535

Number of work steps

2000

Loop nesting

5

Support experimental esting

Battery cycle life test、Battery pack capacity test、Battery charge/discharge characteristic test、Charge retention test of battery pack、Charge and discharge efficiency test of battery pack、Charge and discharge efficiency test of battery pack

Charge and discharge mode

Static, pause, constant current charging CC, constant voltage charging CV, constant resistance charging CR, constant current and constant Voltage charging CCCV, constant power charging CP, constant current discharge DC, constant power discharge DP, constant resistance discharge DR, DC Internal Resistance Test (DCIR)

Cut-off condition

Voltage, current, capacity, energy, time, power, number of cycles, BMS parameters, custom advanced parameters (support one or more logic and or combination)

Execution action type

Jump, pause, protect, Next

485/DBC File import

Supports file editing, saving, and importing

DcInternal Resistance Test (DCIR)

SupportDCIRwork step,hardwarereal-imecalculation,supportgraphic twokindsoftesting

Data export mode

Export in Excel or CSV format

Protection function

AC side protection

Powergridvoltage over/under、voltageprotection,surge、protection,anti-island protection, over and under frequencyprotection,hardware over temperature protection, self-detection protection, etc

DC side protection

under voltage protection, hardware over temperature protection, battery channel line reverse connection protection

Battery side comprehensive protection

Upper and lower limit protection of the total battery voltage, upper and lower limit protection of the battery voltage, upper and lower limit protection of the battery temperature, upper and lower limit protection of the battery charge and discharge current, upper and lower limit protection of the battery capacity, BMS communication outage protection, network outage protection, etc

Power failure data protection

With memory power off protection function, it can effectively avoid data loss caused by power off or can continue to run at the process break point without modifying the process after the call

Class of protection

IP20

Cooling mode

Forced air cooling

operating temperature range

0℃-45℃

noise

≤80dB

Main Testing Functions 

Cycle Life Test

Cycle Life Test

Capacity Test

Capacity Test

Charge discharge characteristic test

Charge discharge characteristic test

DC internal resistance test

DC internal resistance test

OverchargeOver discharge Test

Overcharge/Over discharge Test

Third party linkage testing

Third party linkage testing

Temperature characteristic test

Temperature characteristic test

CANRS485 communication

CAN/RS485 communication

Customer usage site

Performance Advantages

Performance advantages

Energy saving feedback clamp protection

Energy saving feedback clamp protection

about product

1) Customization can be developed according to needs, providing customized products and solutions, free debugging of BMS communication, and free integration with MES development.
2) Continuously innovate and upgrade products to ensure the accuracy and timeliness of data.
3) Strong supply capability: Stable and fast supply, with a delivery time of up to 7 days.

Power board

Power board

about product

1) Imported IGBT is used.
2) Can instantly release high current.
3) Has strong heat dissipation performance.
4) XT90 power socket.

DSP board

DSP board

about product

1) TI 28377 dual core DSP fully digital circuit design.
2) Multiple operations can be executed in parallel at high speed.
3) Power grade three proof paint, fully coated with adhesive for plug-in components.
4) Gold plated plug-in pin

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