High-Precision Battery Testing System for Enhanced Performance Monitoring 30V/60V/100V/120V
product details
The 6U battery testing cabinet is engineered to handle more demanding test scenarios with a higher number of channels. This system supports testing battery voltages between 30V/60V/100V/120V and is designed for up to 8 channels, making it perfect for larger-scale testing needs. The voltage and current precision of 0.05% FS ensures that your test results are consistently accurate. With the ability to discharge batteries down to 6V and a rapid current response time of 10ms, this 6U cabinet delivers exceptional performance for a wide range of battery testing applications, from research and development to quality assurance.
Technical Parameter

6U cabinet parameters
|
Voltage |
Model |
Voltage current accuracy |
Minimum charge and discharge current |
Minimum discharge voltage |
Charge discharge conversion time |
Feedback maximum efficiency |
Power |
size |
|
60V series |
HD-60V30A-08CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
14.4KW |
W:686mm H:735mm D:700mm |
|
HD-60V50A-04CH |
0.05%FS |
50mA |
6V |
20ms |
90% |
12KW |
||
|
HD-60V60A-04CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
14.4KW |
||
|
HD-60V100A-02CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
12KW |
||
|
HD-60V120A-02CH |
0.05%FS |
120mA |
6V |
20ms |
90% |
14.4KW |
||
|
HD-60V200A-01CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
12KW |
||
|
HD-60V240A-01CH |
0.05%FS |
240mA |
6V |
20ms |
90% |
14.4KW |
||
|
100V series |
HD-100V30A-08CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
24KW |
|
|
HD-100V50A-04CH |
0.05%FS |
50mA |
6V |
20ms |
90% |
20KW |
||
|
HD-100V60A-04CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
24KW |
||
|
HD-100V100A-02CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
20KW |
||
|
HD-100V120A-02CH |
0.05%FS |
120mA |
6V |
20ms |
90% |
24KW |
||
|
HD-100V200A-01CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
20KW |
||
|
HD-100V240A-02CH |
0.05%FS |
240mA |
6V |
20ms |
90% |
24KW |
||
|
120V series |
HD-120V30A-08CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
28.8KW |
|
|
HD-120V50A-04CH |
0.05%FS |
50mA |
6V |
20ms |
90% |
24KW |
||
|
HD-120V60A-04CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
28.8KW |
||
|
HD-120V100A-02CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
24KW |
||
|
HD-120V120A-02CH |
0.05%FS |
120mA |
6V |
20ms |
90% |
28.8KW |
||
|
HD-120V200A-01CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
24KW |
||
|
HD-120V240A-01CH |
0.05%FS |
240mA |
6V |
20ms |
90% |
28.8KW |
|
AC input parameters |
|||
|
Input power supply |
AC 380V±10% 50/60±5Hz |
Inputimpedance |
≥1MΩ |
|
Power factor |
≥99%(Full load) |
Feedback efficiency (MAX) |
≥90%(Full load) |
|
THDI |
≤5%(Full load) |
||
|
DC output parameters |
|||
|
voltage precision |
±0.05%FS |
Electric current precision |
±0.05%FS |
|
voltage Resolution |
1mV |
Current Resolution |
1mA |
|
Current response time |
10ms(10%FS ~ 90%FS) |
Auxiliary channel type |
NTC |
|
Charge and discharge conversion time |
20ms(-90%FS ~ 90%FS) |
Channel control mode |
All channels can be controlled independently |
|
Step function characteristics |
|||
|
Minimum data recording time |
10ms |
Cycle number |
65535 |
|
Number of work steps |
2000 |
Loop nesting |
5 |
|
Support experimental esting |
Battery cycle life test、Battery pack capacity test、Battery charge/discharge characteristic test、Charge retention test of battery pack、Charge and discharge efficiency test of battery pack、Charge and discharge efficiency test of battery pack |
||
|
Charge and discharge mode |
Static, pause, constant current charging CC, constant voltage charging CV, constant resistance charging CR, constant current and constant Voltage charging CCCV, constant power charging CP, constant current discharge DC, constant power discharge DP, constant resistance discharge DR, DC Internal Resistance Test (DCIR) |
||
|
Cut-off condition |
Voltage, current, capacity, energy, time, power, number of cycles, BMS parameters, custom advanced parameters (support one or more logic and or combination) |
||
|
Execution action type |
Jump, pause, protect, Next |
||
|
485/DBC File import |
Supports file editing, saving, and importing |
||
|
DcInternal Resistance Test (DCIR) |
SupportDCIRwork step,hardwarereal-imecalculation,supportgraphic twokindsoftesting |
||
|
Data export mode |
Export in Excel or CSV format |
||
|
Protection function |
|||
|
AC side protection |
Powergridvoltage over/under、voltageprotection,surge、protection,anti-island protection, over and under frequencyprotection,hardware over temperature protection, self-detection protection, etc |
||
|
DC side protection |
under voltage protection, hardware over temperature protection, battery channel line reverse connection protection |
||
|
Battery side comprehensive protection |
Upper and lower limit protection of the total battery voltage, upper and lower limit protection of the battery voltage, upper and lower limit protection of the battery temperature, upper and lower limit protection of the battery charge and discharge current, upper and lower limit protection of the battery capacity, BMS communication outage protection, network outage protection, etc |
||
|
Power failure data protection |
With memory power off protection function, it can effectively avoid data loss caused by power off or can continue to run at the process break point without modifying the process after the call |
||
|
Class of protection |
IP20 |
Cooling mode |
Forced air cooling |
|
operating temperature range |
0℃-45℃ |
noise |
≤80dB |
Performance advantages
Module testing equipment, using advanced technology controlled by digital circuits, specially designed for module batteries. The equipment comes with a feed network function, with a maximum feedback efficiency of 90% and an input power factor of ≥ 99%, THDi≤5%。
1. The maximum charging efficiency is 92%, and the maximum discharging efficiency is 90%
2. Equipped with CAN and 485 communication interfaces, it can customize protocol loading and DBC protocol loading
3. Support signal judgment, display, and data recording
4. Voltage accuracy ± 0.05% FS, current accuracy ± 0.05%. Voltage resolution 1mV, current resolution 1mA
5. The device comes with output overvoltage protection, output overcurrent protection, undervoltage protection, and bus overvoltage protection
6. The number of work steps on the upper computer is ≥ 2000, the number of work step cycles is 65535, and the nested loops are ≤ 5
7. There are multiple data curve displays available, supporting customers to configure curve displays at will
8. Output ripple ≤ 1%
9. Charging voltage range: 0V~150V, discharging voltage range: 6V~150V, charging and discharging current range: 0A~240A
10. Charge and discharge current 10%~90% FS, response time<10ms, charge and discharge current -90%~90% FS, response time<20ms
11. Support single channel independent control
Main Testing Functions

Cycle Life Test

Capacity Test

Charge discharge characteristic test

DC internal resistance test

Overcharge/Over discharge Test

Third party linkage testing

Temperature characteristic test

CAN/RS485 communication
Customer usage site
Performance advantages
Energy saving feedback clamp protection
about product1) Customization can be developed according to needs, providing customized products and solutions, free debugging of BMS communication, and free integration with MES development.
2) Continuously innovate and upgrade products to ensure the accuracy and timeliness of data.
3) Strong supply capability: Stable and fast supply, with a delivery time of up to 7 days.
Power board
about product1) Imported IGBT is used.
2) Can instantly release high current.
3) Has strong heat dissipation performance.
4) XT90 power socket.
DSP board
about product1) TI 28377 dual core DSP fully digital circuit design.
2) Multiple operations can be executed in parallel at high speed.
3) Power grade three proof paint, fully coated with adhesive for plug-in components.
4) Gold plated plug-in pin

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